Interesting Article about the 3.8

[1997ThunderbirdLXV6]

Ford 3.8L Engine - Rebuilding

Discover the evolution of Ford's 3.8L V6 engine from 1982 to present! Explore its various blocks, cranks, cams, and more.

www.enginebuildermag.com

 

[Kenz]

Some clever engineer at Ford figured out that the quickest way to solve the problem was to copy an existing design that worked, so that’s just what they did. They picked the Buick V6

Strange how the Ford 3.8 was always just a "meh" engine. The Buick 3800 ended up becoming a legend and is regarded as a GOAT.

 

[XR7-4.6]

Strange how the Ford 3.8 was always just a "meh" engine. The Buick 3800 ended up becoming a legend and is regarded as a GOAT.

Ford’s biggest mistake was trying to outdo GM using aluminum heads on it when up to that point Ford engineering had little experience in it and it showed. If they were iron there’d have been no headgasket issues the Ford 3.8 has its reputation for and it would probably be held in similar regard to the Buick V6.

Also the 3800 series II with its 200 horsepower is the true star. It was a generational leap above the original split pin Buick 3.8 it replaced (that the Ford 3.8 most closely mirrored). Ford didn’t match it until the splitport but by then they were only putting 3.8s in Mustangs and Windstars with glass transmissions, in mainstream sedans the 3.0 DOHC Duratec took over its role

 

[KevinVarnes]

Strange how the Ford 3.8 was always just a "meh" engine. The Buick 3800 ended up becoming a legend and is regarded as a GOAT.

GM kept developing the 3800 and improving it making it more and more refined. The original Buick 3.8 was not great when it first came out. Ford just kind of regarded the 3.8 as a basic entry engine and other than throwing better fuel injection systems on it through the years they never really did much with it (other than the SC engine). The head gasket issue didn't help. I think the Ford 3.8 is a great durable engine once the head gaskets are addressed.

 

[XR7-4.6]

GM kept developing the 3800 and improving it making it more and more refined. The original Buick 3.8 was not great when it first came out. Ford just kind of regarded the 3.8 as a basic entry engine and other than throwing better fuel injection systems on it through the years they never really did much with it (other than the SC engine). The head gasket issue didn't help. I think the Ford 3.8 is a great durable engine once the head gaskets are addressed.

In fairness the version of the Buick 3.8 Ford copied was a huge improvement over what it was originally, which used shared crank pins like a V8 and shook enough to mix paint with. GM even sold all of the tooling to Kaiser for use in late 60s Jeeps because it was so unbecoming for a Buick to be so rough running. GM bought it all back from AMC after the fuel crisis, where they then refined the worse bugs out of it, enough so for Ford to take notice.

I strongly disagree Ford viewed the 3.8 as an entry engine, V8s were to be phased out of passenger cars by the end of the 80s, and what you said about Ford not doing much with it equally applies, the 5.0 H.O. was cobbled together with a mix existing hardware largely plundered from the marine department. The 3.8 by contrast was the optional top engine in the Taurus and Sable (excluding SHO), standard and actually the only other engine available in the 83 Thunderbird/Cougars besides the Turbo 4 until midway through 1983, the standard engine in the 88 Continental in actually a high output form with better cylinder heads(also used in police package Tauruses, and of course the lone engine intended to be installed in the MN12 platform,(these were never destined for V8s during development).

By the mid 90s priorities flipped and the 3.8 then became more of a placeholder engine, Ford jumped in on the bandwagon of imports and went all in in overhead cams and just as the modular replaced the Windsor the Duratec replaced the 3.8. GM soldiered on with the “outdated” OHV V6 but for them it literally wasn’t broke so why fix it? They ended up creating the series II 3800 and ended up with one of the best engines of the 90s-2000s, maybe ever(in mostly awful GM cars, but… ). The Ford 3.8s reputation for eating headgaskets was well known by this point so even if they did make it better(which they actually did) that stigma still plagued it.